At The Vinyl Company we don’t outsource precision—we engineer it ourselves. Every die, vacuum calibrator, and water tank used in our extrusion process is designed, manufactured, and maintained in-house by our expert tooling team. Controlling the tooling means we control the quality, consistency, and speed of every profile we produce.
Our in-house tooling department gives us—and our customers—a distinct advantage:
We design precision dies tailored to each profile’s geometry, wall thickness, and material flow—ensuring tight tolerances, clean surface finishes, and structural consistency.
Our engineers build and fine-tune vacuum sizing plates and water tanks for accurate profile cooling and stabilization during extrusion. This allows for better surface quality and dimension control.
Because we build and maintain our own tooling, we can quickly adapt to design changes, troubleshoot issues, and bring new profiles to market faster than competitors relying on third-party tool shops.
In-house control over tool wear and maintenance ensures fewer extrusion defects, more uptime, and lower material waste—directly benefiting your bottom line.
Our tooling team works hand-in-hand with our engineering group, using CAD/CAM software to co-develop the profile and the tooling—eliminating the disconnect between design intent and production reality.
Here’s how a new profile goes from concept to production—entirely in-house.
Whether you're launching a new system, solving a fabrication issue, or just need a supplier you can trust—we're here to help you grow.
